Complete Ecosystem
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Complete dock solutions for India's modern warehouses and logistics hubs — from dock levelers and shelters to scissor lifts and trans carts. Engineered for safe, efficient loading bay operations across multi-temperature facilities.
| Dock Leveler Capacity | 6,000 kg / 8,000 kg / 10,000 kg |
| Platform Size | 2,000mm × 2,500mm (standard) |
| Vertical Travel | ±300mm working range |
| Scissor Lift Capacity | 500 kg – 10,000 kg |
Six engineering advantages that make Yadav Automation dock solutions the preferred choice for India's fastest-growing warehouses and logistics parks.
Our dock leveler range covers every vehicle class operating on Indian roads — from medium-duty LCVs to heavy 22-wheel trailers. The 10T variant handles overloaded OCT trucks common in FMCG and automotive supply chains without structural fatigue. Platform width and length are customizable to match your pit dimensions.
India's monsoons cost warehouses thousands in cargo damage and HVAC energy loss every year. Our inflatable foam dock shelters compress around the trailer body to create a continuous weather-tight seal — blocking rain, dust, insects, and temperature bleed even with trucks that are 100–200mm off-spec. Critical for cold chain and pharma loading bays.
Our 400mm hydraulically-deployed lip extension creates a seamless bridge from the dock floor to the truck deck, eliminating the wheel-drop that causes forklift tip-overs and pallet damage. The lip auto-retracts under 200kg load for safe cross-travel by reach trucks, walkie stackers, and pallet movers at up to 8 km/h.
Our scissor lift range covers every production and warehousing application — from 500 kg maintenance lifts for equipment access to 10,000 kg heavy-duty platforms for die handling and press tool changes in automotive plants. Travel range from floor level to 2,000mm, with hold-to-run controls and safety pressure valves as standard.
Every dock leveler ships with a safety lock bar that mechanically locks the platform at working height during loading — no dependence on hydraulic pressure alone. Scissor lifts include pressure-relief valves preventing overload, velocity fuses on all cylinders for fail-safe lowering, and perimeter safety mesh that stops the platform if obstructed on descent.
Beyond dock equipment, Yadav Automation supplies the complete shop-floor material handling chain — trans carts for inter-bay transfers, hand pallet trucks for spot moves, and hydraulic trolleys for heavy assembly jigs. Procurement from a single vendor means unified installation, one AMC contract, and one call center for all service needs.
Complete engineering data for the Yadav Automation Dock Solutions range. All dock leveler specifications are for standard pit-mounted models — surface-mounted and edge-of-dock variants available on request.
| Parameter | Specification |
|---|---|
| Dock Leveler Capacity | 6,000 kg / 8,000 kg / 10,000 kg (three standard ratings) |
| Platform Size (Standard) | 2,000mm × 2,500mm; custom sizes up to 2,500mm × 3,000mm |
| Vertical Travel Range | ±300mm (300mm above to 300mm below dock floor level) |
| Operating Mechanism | Hydraulic (standard) / Mechanical spring (economy) / Air-powered |
| Hydraulic Power Unit | 1.5 kW motor (6T / 8T) / 2.2 kW motor (10T); 230V single-phase or 415V 3-phase |
| Lip Extension Length | 400mm standard; 500mm extended option for low-floor trailers |
| Lip Extension Mechanism | Hydraulic powered; auto-extend on leveler activation |
| Platform Surface | Anti-skid chequer plate (MS) — 6mm plate; 8mm heavy duty for 10T |
| Dock Shelter Type | Inflatable foam / Inflatable curtain / Foam block / Brush seal |
| Dock Shelter Seal Width | Adjustable to trailer widths 2,200mm – 2,600mm |
| Scissor Lift Capacity | 500 kg / 1,000 kg / 2,000 kg / 5,000 kg / 10,000 kg |
| Scissor Lift Travel Height | 0 – 2,000mm (standard); up to 3,000mm on special order |
| Trans Cart Capacity | 1,000 kg – 5,000 kg; manual push or electric drive options |
| Hand Pallet Truck Capacity | 2,500 kg (standard); 3,000 kg heavy-duty |
| Frame Material | Structural steel / RHS sections — IS 2062 Grade B |
| Pit Frame Construction | 50mm × 50mm angle iron, fully welded, hot-dip galvanized option |
| Control | Push button panel + emergency stop; wireless remote option for scissor lifts |
| Safety Devices | Safety lock bar, pressure-relief valve, fail-safe lowering, toe guard mesh |
| Surface Finish | Epoxy primer (2 coats) + industrial enamel / hot-dip galvanized on request |
| Certifications | ISO 9001:2015, IS 7155 (dock levelers), CE Marked (scissor lifts) |
| Warranty | 2 years hydraulic system, 5 years structural frame |
Every component in a Yadav Automation dock leveler is manufactured to IS tolerances and available for rapid replacement through our 40-city service network. Most wear parts are in-stock nationally.
6mm MS chequer plate for 6T/8T; 8mm for 10T variant. Hot-dip galvanized option for outdoor or coastal installations.
400mm steel lip extends automatically to bridge the gap between platform edge and truck deck. Full lip load capacity: 3,000 kg.
Precision-bored hydraulic cylinder with chrome-plated rod. Velocity fuse prevents uncontrolled descent on hose failure. Replaceable without pit access.
1.5 kW or 2.2 kW motor with gear pump. IP55 enclosure, 20-litre oil reservoir, sight glass and drain valve. Single-phase or 3-phase.
IP55 rated push-button station with raise / lower / emergency-stop. Optional wireless pendant for operator flexibility. LED status indicators.
Spring-loaded steel bar physically props the platform at working height independent of hydraulic pressure. Manual release only — prevents accidental lowering during truck departure.
220mm × 220mm moulded rubber dock bumpers rated for 50T impact force. Protect both the leveler pit frame and the trailer rear during docking approach.
IS 2062 Grade B structural steel pit frame, fully welded. Anchor bolt pattern pre-drilled. Galvanized finish standard. Civil drawing supplied for contractor installation.
Pre-tensioned torsion spring assists hydraulic cylinder on raise stroke, reducing cycle time and motor load by ~30%. Factory-calibrated to platform weight.
Manual needle valve allows controlled platform descent during power failure. Accessible from dock floor via access panel — no tools required for emergency operation.
Yadav Automation dock equipment is deployed across eight major industrial sectors — each with specific load, temperature, and throughput requirements our engineering team addresses at specification stage.
Multi-temp warehouses, e-commerce fulfillment hubs requiring high-frequency dock cycling — 100+ truck movements per day per bay
CKD parts receiving docks with oversize pallets, die-handling scissor lifts for press shops, assembly-line trans carts
High-volume loading bay operations with mixed vehicle types, consumer goods requiring protected dock shelters year-round
Temperature-controlled loading bays where dock shelter seal quality directly determines refrigeration energy costs and cargo temperature compliance
GMP-compliant loading areas requiring SS304 surface finishes, washdown-capable dock levelers, and positive-pressure bay designs
Raw material receiving docks, finished goods dispatch bays, in-plant scissor lifts for mezzanine-level material transfer
Distribution center docks supporting same-day replenishment cycles, store-ready picking areas with pallet-height work platforms
Air cargo handling terminals, airside bonded warehouse docks, ULD-compatible platform heights and load configurations
Choose the right configuration for your loading bay. All hydraulic variants share the same control architecture — only capacity and platform dimensions differ. Mechanical variants are available where power supply is unavailable at the dock pit.
| Feature | 6T Leveler | 8T Leveler ⭐ Most Popular | 10T Leveler | Scissor Lift | Trans Cart |
|---|---|---|---|---|---|
| Rated Capacity | 6,000 kg | 8,000 kg | 10,000 kg | 500–10,000 kg | 1,000–5,000 kg |
| Operation | Hydraulic | Hydraulic | Heavy-Duty Hydraulic | Hydraulic | Manual / Electric |
| Best For | Light trucks, LCV | Medium HCV, standard trailer | Heavy HCV, oversize trailers | Production, maintenance | Shop floor transfer |
| Platform Size | 2,000×2,500mm | 2,000×2,500mm | 2,500×3,000mm | Custom to order | Custom to order |
| Vertical Travel | ±300mm | ±300mm | ±300mm | 0–2,000mm | Fixed height |
| Starting Price (INR) | ₹1.2 Lakh | ₹1.6 Lakh | ₹2.1 Lakh | ₹1.8 Lakh onwards | ₹85,000 onwards |
| Delivery Lead Time | 3–4 weeks | 3–4 weeks | 4–5 weeks | 3–5 weeks | 2–3 weeks |
* Prices are indicative for standard sizes. Final pricing depends on dimensions, accessories, and site conditions. Request a formal quote →
Our dock equipment range carries certifications required by India's largest 3PL operators, multinational manufacturers, and government procurement bodies.
Quality management system certification covering design, manufacture, installation, and after-sales service of all dock solutions and material handling products.
Indian Standard for dock leveling devices — covering structural design loads, safety factors, and testing requirements for all capacity ratings sold in India.
European conformity marking for scissor lift products per EU Machinery Directive 2006/42/EC. Required by all multinational clients and confirms safety standard compliance.
National Building Code of India 2016 compliant dock installation methodology. Required for warehouse occupancy certificate and fire NOC clearance across all Indian states.
100% manufactured at our registered Indian facilities. Qualifies for government procurement preference and PSU tender eligibility under DPIIT Make in India guidelines.
Our dock solutions engineers review every enquiry and provide a complete bay configuration — leveler model, shelter type, pit civil drawing, and itemized pricing. No generic quotes. No run-around.
Every dock leveler and scissor lift manufactured at our Noida facility under ISO 9001 quality control. No imported products, no middlemen.
Our engineers visit your facility, survey existing pit dimensions or design new pits, and supply a full civil drawing for your contractor — at no charge.
Annual Maintenance Contracts covering all dock levelers, scissor lifts, and material handling equipment with 4-hour emergency response SLA.
Response guaranteed within 24 business hours. Free bay survey included.
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